Weaving (Airjet's and Shuttleless)
A powerhouse weaving facility with 140 Sulzer projectile looms and 60 high-speed Airjet looms, producing woven fabric in poly-cotton, 100% cotton, and CVC blends from T-120 to T-500 thread counts.
Weaving (Airjet's and Shuttleless) Department
Our weaving department houses 140 Sulzer projectile looms ranging from 110" to 153" width alongside 60 high-speed Airjet looms. Sulzer looms are renowned for their precision and durability, engineered to handle a wide range of yarns and complex weave structures with consistent, high-quality output over long production runs. Our Airjet looms complement this with speeds up to 2,200 metres of weft insertion per minute, ideal for lighter-weight sheeting and apparel fabrics.
Together, this setup produces fabric in poly-cotton, 100% cotton, and CVC blends across thread counts from T-120 plain weave sheeting to T-500 sateen. We handle everything from basic percale and twill to yarn-dyed jacquard, dobby, duck, canvas, and half- and full-Panama constructions, meeting virtually any buyer specification for woven textiles.
Equipment & Capabilities
The core machinery and technology powering our weaving (airjet's and shuttleless) operations.
Sulzer Projectile Looms
140 Sulzer machines (110"-153" width), shuttleless projectile looms known for handling heavy and technical yarns with exceptional durability and fabric uniformity.
Airjet Looms
60 Airjet looms using compressed air for weft insertion at up to 2,200 m/min, cost-efficient, high-speed production for lighter count sheeting and apparel fabric.
Electronic Jacquard Heads
Jacquard systems mounted on looms for producing intricate dobby, satin stripe, and jacquard weave patterns up to T-500 thread count.
Warping & Sizing Lines
High-speed warping and sizing machines for precise warp yarn preparation, controlling tension, alignment, and starch application before weaving.
Production Process
How material moves through our weaving (airjet's and shuttleless) department, from start to finish.
Yarn Preparation
Warping, sizing, and drawing-in of warp yarns onto loom beams.
Loom Setup
Pattern programming and loom calibration for the required weave construction.
Weaving
High-speed fabric production on airjet and shuttleless looms with real-time monitoring.
Grey Inspection
Greige fabric inspection for defects, weight, and construction verification.
Finishing
Defect repair and preparation for downstream processing.
Key Figures
Inside the Weaving (Airjet's and Shuttleless) Department
See Our Weaving (Airjet's and Shuttleless) Department
We welcome buyers and partners to tour our facility and witness our capabilities first-hand.